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Process troubleshooting can be difficult and frustrating. It requires
methodical attention to the symptoms of the problem, willingness
to consider all possible causes and the discipline not to jump
to conclusions before all the evidence is collected and analyzed.
Otherwise, it becomes a succession of false starts, ineffectual
patches to the process, and no lasting improvement to productivity,
costs or product quality.
Janus brings something extra to the process.
Our 35+ years of experience in this field. What may seem a strange
and exotic problem to you may be one we've seen before.
- Heat-damaged dryer burners and fan motors had to be replaced
as often as every 6 months. Numerous attempts at a fix had not
helped. In 2 days, we had identified poor air flow as the culprit
and devised a fix. No burner replacements have been needed for
over 8 years since.
- A new makeup air heating system in a casino generated faint
odors. Customers would leave the building, causing loss of revenue.
We pinpointed an air flow problem and modified the control setup
to alleviate the odors until a permanent fix could be made.
- Ladle preheating burners in a steel mill would shriek when
burning a backup blended fuel. We designed a modification to
eliminate the noise.
- A thermal oxidizer generated excessive carbon monoxide. We
advised the manufacturer on design modifications that brought
the oxidizer into compliance with air quality regulations.
- A heat treat furnace manufacturer received customer complaints
about sooting of radiant tubes. We analyzed the problem and
determined that incompatibility between the ratio control system
and some of the control components was the source of their problems.
Leverage our knowledge and expertise. Put the problem behind you
quickly and completely.
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